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PVQ explosion proof electric actuator

What is explosion?

The prerequisite for triggering an explosion is that the explosive material must be mixed with oxygen to a certain extent to cause a chemical reaction under appropriate ignition conditions. If the speed of reaction exceeds the speed of sound, it is defined as an explosion

  • The explosive mixture that accumulates to a certain degree explodes suddenly and causes destruction effect in the form of explosion wave.

  • What is explosion proof? :

    An explosion can be prevented if any one of the above three conditions is restricted. At many service sites, the presence of explosive substances and oxygen is difficult to avoid, so the source of ignition must be limited. Electrical equipment is a potential source of ignition. When the machine is running, it causes surface temperature rise, electrostatic release or sparks caused by instantaneous current.

  • The explosion-proof electrical equipment is designed to avoid excessive surface temperature and spark during its operation. Therefore, explosion-proof electrical equipment will not become a potential source of ignition.

  • Classification of potentially explosive environments :

    Generally, electrical equipment used in explosive gas environments can be divided into two categories

    Class I Electrical equipment for coal mine

    Class II Electrical equipment for explosive gas environments other than coal mine

  • For Class II electrical equipment, explosive gas can be divided into three explosive levels: IIA,IIB and IIC according to the maximum test safety gap (flameproof type) and minimum test ignition current (intramentally safe type). Class IIB equipment can be applied to the service conditions of IIA equipment, and class IIC equipment can be applied to the service conditions of IIA and IIB equipment.

    For Class II electrical equipment, according to the maximum allowable surface temperature can be divided into T1 (450 ° C), T2 (300 ° C), T4(135 ° C), T5(100 ° C), T6 (85 ° C) six temperature groups, and the high temperature group equipment can be applied to the use of low group conditions.

    More than 90% of the explosive gases are contained in the IIA, IIB explosive levels and T1-T4 temperature groups.

  • How to achieve explosion-proof? :

    There are various ways to make electrical equipment suitable for explosive environments, and these methods are described in detail in GB3836,ICE60079, EN50014 and other standards.

    PVQ series explosion-proof electric actuators are manufactured in accordance with the explosion-proof type of "flameproof type "(Exd), in line with GB3836.1-2010, GB3836.2-2010 standard requirements.

  • Explosive Level :

    The flameproof actuators allow explosions to occur inside the equipment. The flameproof surface of the housing is designed to prevent the internal spark or explosion carrier from contacting the outside world. Appropriate flameproof surface clearance and sufficient length of the flameproof surface ensure this. At the same time, the sturdy shell can withstand the high pressure generated by the internal explosion without being damaged

    The following parts of PVQ series actuators are designed and manufactured according to flameproof standards.
    Motor chamber     Electrical element chamber     Wiring chamber

  • Explosion-proof Grade :

    AUQ explosion-proof series electric actuator grade: ExdIICT6Gb

    Ex-Explosion-proof marking

    D-Explosion-proof type: flameproof

    II-Equipment type: other gas environments except coal mine

    C-Explosive level, this level determines the size (length and clearance) of each flameproof joint of the actuator.

    T6-Temperature class,the maximum allowable surface temperature of the actuator is 85° C

    Gb-Explosion protection level of equipment

  • How to use and maintain explosion-proof electrical equipment? :

    Installation, commissioning, maintenance, repair, and replacement shall be carried out by qualified explosion-proof professionals who have been trained, and shall strictly comply with the requirements of the electrical equipment (operation manual).

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PERFORMANCE PARAMETERS
Actuator
Model
Max Output
Torque
N-M

Operating Time To 90° S
AC DC
Motor (W)
AC DC
Single Phase Rated Current (A)
AC24V   AC110V   AC220V   AC380V   DC24V   DC220V
Weight
Kg
PVQOO5 5O 30 10 15 15 2.2 0.48 0.24 0.16 1.2 0.15 3.5
PVQO1O 100 30 10 30 25 3.6 0.8 0.4 0.22 1.6 0.2 6
PVQO15 15O 30 10 30 25 3.6 0.8 0.4 0.22 1.6 0.2 6
PVQO2O 200 30 15 90 70 9 1.8 0.92 0.53 2.6 2.3 12.2
PTL-015 109 80 45 126 67 85 114 100 100 90 50 50
PVQO4O 400 30 15 90 70 9 1.8 0.92 0.53 2.6 0.3 12.5
PVQO6O 600 30 15 90 70 9 1.8 0.92 0.53 4.5 0.5 12.5
PVQ1OO 1000 40 25 130 130 12 2.2 1.1 0.6 5.0 0.6 12.5
PVQ2OO 2000 90 50 300 300 17 2.8 1.4 0.8 6.0 0.8 21
PVQ3OO 3OOO 90 50 300 300 17 2.8 1.4 0.8 6.0 0.8 21
Temperature Group
Explosive Level Temperature Group
T1 (450℃) T2 (300℃) T3 (200℃) T4 (135℃) T5 (100℃) T6 (85℃)
IIA Acetone
Ethane
Phenol
Acetic acid
Methanol
Propane
Ethyl alcohol
Butane
Butanol
Ethylene
2 ethane
Benzene
Diesel
Aircraft fuel
Fuel
Ethane
Acetaldehyde
IIB Gas Ethylene
Ethylene oxide
Diethyl ether
IIC Hydrogen Acetylene Carbon disulphide
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SR.NO. NAME MATERIAL
1 Motor rotor shaft 40Cr
2 O ring NBR
3 Motor cover ADC12
4 Shell ADC12
5 Explosion-proof plug Nickel plated brass
6 O ring NBR
7 Terminal cover ADC12
8 O ring NBR
9 Upper cover ADC12
10 Lense Soda-lime glass
11 Output shaft Nickel plated 40Cr
12 Worm #45 steel
Model A B C D E F G K O P 01 P1 QxH
PVQ-005 90 102 146 142 66 77 42 80 70 4-M8 50 4-M6 14×19
PVQ-010 106 110 154 155 72 79 45 95 70 4-M8 50 4-M6 17×22
PVQ-015 106 110 154 155 72 79 45 95 70 4-M8 50 4-M6 17×22
PVQ-020 144 141 197 183 84 110 64 129 125 4-M12 102 4-M10 22×24
PVQ-040 144 141 197 183 84 110 64 129 125 4-M12 102 4-M10 22×24
PVQ-060 144 141 197 183 84 110 64 129 125 4-M12 102 4-M10 22×24
PVQ-100 144 141 197 183 84 110 64 129 125 4-M12 102 4-M10 22×24
PVQ-200 175 170 227 211 99 125 73 150 140 4-M16 102 4-M10 27×29
PVQ-300 175 170 227 211 99 125 73 150 140 4-M16 102 4-M10 36×39
ON/OFF Actuator
A/B/D/G/H Control circuit
ON/OFF type only has full open and full off limit position, if necessary, can preset the middle position (B/D/G/H). Upon appropriate instruction, the actuator will drive the valve to a fully open or fully closed or intermediate position.
Feedback Actuator
C/D/F Control circuit
In the process of driving the valve, the actuator feedback valve position signal to the central control system at the same time. C/D feedback resistance valve position signal, F feedback analog valve position signal.
Modulating Actuator
E Control circuit
The servo controller is placed inside the actuator and drives the valve to the appropriate opening position according to the change of the controlled variables (flow, pressure, temperature, liquid level) in the pipeline and accepts the instructions of the central control system.
Motor Due to the working characteristics of the valve, it is required that the actuator in the valve open, close, and any position in the middle have full load starting capacity, which requires themotor of the actuator has a higher starting torque. At the same time, due to the flow (opening) adjustment needs, the motor must also have a small moment of inertia. PVA series electric actuator motors are specially designed for these requirements.

When the actuator is stuck, the temperature of the motor will rise rapidly. When the motor temperature rises to 105°C, the PTC overheat protector embedded in the motor windings will cut off the circuit to protect the motor and the control system. When the temperature of the motor drops to 80-90°C, the circuit will be connected again.
Servo Controller Unique circuit design, all imported industrial electronic components, the use of modern circuit board manufacturing process, ensure the servo controller of AUQ actuator of high quality and high reliability. The whole circuit board is protected by resin plastic seal, anti-seismic and moisture-proof performance is better. Unique electronic braking function, making the actuator positioning without vibration, damping characteristics for 0 cycles (no more than 3.5 cycles according to the standard)
Electrical Limit Stroke Micro adjustment Device Only a straight screwdriver is needed to easily adjust the electric limit stroke of the actuator in the open and close directions. At the same time, the unique micro adjustment function makes the adjustment of electric limit stroke more accurate.
Electrical Limit Function Electrical stroke limit function: when the actuator reaches the full open, full close limit position or the set intermediate position, the built-in electric limit switch will cut off the circuit to protect the actuator.
Output shaft mechanical limit function: when the electric stroke limit function: when the electric stroke limit function fails, the actuator output shaft will be locked by the mechanical limit device to protect the valve from damage The diagram shows the position relationship between electrical limit and mechanical limit
Overtorque protection function (optional) When the valve is stuck in the working process (middle position) due to impurities in the pipeline foreign matter or other reasons, the output torque of the actuator will increase rapidly, reach the set value (jump torque), the torque switch will disconnect the circuit, so as to protect the valve and actuator from damage.
Heating dehumidfication function (optional) The electrical chamber of PVQ actuator can be equipped with PTC electronic heating element, which is used in the place where the temperature difference between day and night is large and relatively humid, to prevent the damage of electrical components caused by condensation and frost. The heater is continuous working and charged, even if the actuator is not running.

Technical Parameters

General Specification

Torque range 50-3000Nm Optional AUM series for larger torque or faster opening
Body material Aluminium Die-casting
Position indicator The valve position dial shows continuous position changes even when power is off.

Protection

External protection against corrosion Coating
Polyester powder coating in accordance with GBT 18593-2001 standard Optional protection against corrosive conditions
Screws are stainless steel

Stroke & Limit

Stroke 90° standard (90° ~270° optional)
Limit switch 2xOpen/Close, SPDT, 250VAC10A
Auxiliary limit switch 2xOpen/Close, SPDT, 250VAC10A
Mechanical limit 2 internal adjusting bolts

Machanical Specifications

Self-lock device Self-lock by worm and worm gear
Mounting Flange ISO5211
Output shaft Inner octagonal type, connect directly to the valve horizontally or vertically
Shock resistance XYZ10g.o.2~34Hz, 30 minutes
Lubrication Aluminium-base grease (EP type)
Manual operate Mechanical clutch
Spanner Reliable, labor-saving and small

Electrical Specifications

Motor Power 24/110/220VAC 1Phase, 380/440VAC 3Phase, 12/24/220VDC
Control Power 24/110/220VAC 1Phase, 380/440VAC 3Phase, 12/24/220VDC
Motor Squirrel-cage asynchronous motor, insulation class H
Fail protection/Operating temperature Built-in thermal protection, open 120 °C±5 °C/close 97°C±5°C
Heater 25~30W (220VAC) Prevent Condensation
Wiring Hole 2 x G1/2”

EC Directive

2Actuator meets the following requirements
Conformance with 2014/30/EU EMC 2014/35/EU LVD
The following coordination criteria
General emission standard for industrial environment EN 61000-6-4
General anti-interference standard for industrial environment EN 61000-6-4
Electric rotating machinery standard EN 60034-1

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